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COURSE SYLLABUS
STATISTICAL QUALITY CONTROL
1 Course Title: STATISTICAL QUALITY CONTROL
2 Course Code: END5523
3 Type of Course: Optional
4 Level of Course: Second Cycle
5 Year of Study: 2
6 Semester: 3
7 ECTS Credits Allocated: 7,5
8 Theoretical (hour/week): 3
9 Practice (hour/week) : 0
10 Laboratory (hour/week) : 0
11 Prerequisites: None
12 Recommended optional programme components: None
13 Language: Turkish
14 Mode of Delivery: Face to face
15 Course Coordinator: Doç.Dr. ALI YURDUN ORBAK
16 Course Lecturers:
17 Contactinformation of the Course Coordinator: orbak@uludag.edu.tr, 0(224)2942086, Uludağ Üniversitesi Endüstri Mühendisliği Bölümü Oda Y315 Görükle, 16059, Bursa
18 Website: http://endustri.uludag.edu.tr/~orbak/END5522.html
19 Objective of the Course: Students will learn the formation of quality control systems in manufacturing or service sector using statistical knowledge, monitoring processes in these sectors to improve them, assessing capabilities of the processes and determining relevant tools to improve them. All these information and knowledge will be provided within the quality management philosophy.
20 Contribution of the Course to Professional Development
21 Learning Outcomes:
1 Students will be able to understand and develop control charts.;
2 Students will understand how to collect data for monitoring industrial and service processes.;
3 Students will understand the broad context of quality technologies.;
4 Students will understand a quality management theory.;
5 Students will understand process analysis.;
6 Students will understand quality improvement techniques.;
7 Students will understand the meaning of statistical control and random variability.;
8 Students will be able to analyze failures in processes and tehy will develop methods for improvement.;
9 Students will be able to design and apply experiments to solve real life problems.;
22 Course Content:
Week Theoretical Practical
1 What is quality, quality costs
2 Historical background of quality control
3 Total quality control, kaizen, quality standards
4 Statistical process control: Reasons of variability
5 SPC: Control charts for variables
6 SPC: Control charts for variables
7 SPC: Control charts for attributes
8 SPC: Control charts for attributes
9 Process capability analysis
10 Tolerance systems
11 Product and process design: Taguchi’s loss function
12 Design of experiments and Taguchi
13 Product and process design: FMEA, Triz and Axiomatic Design
14 Product and process design: FMEA, Triz and Axiomatic Design
23 Textbooks, References and/or Other Materials: • Managing Quality, 5th Edition. Barrie G. Dale (University of Manchester), Ton van der Wiele (Erasmus University), Jos van Iwaarden (Erasmus University) ISBN: 978-1-4051-4279-3, Wiley, 2007.
• Managing, Controlling, and Improving Quality, 1st Edition. Douglas C. Montgomery (Arizona State University ), Cheryl L. Jennings (Bank of America, USA), Michele E. Pfund (Arizona State University) ISBN 978-0-470-57185-9, Wiley 2010.
• Axiomatic Quality: Integrating Axiomatic Design with Six-Sigma, Reliability, and Quality Engineering. Basem El-Haik , ISBN: 978-0-471-68273-8, Wiley 2005.
• TRIZ for Engineers: Enabling Inventive Problem Solving. Karen Gadd , ISBN: 978-0-470-74188-7, Wiley 2011.
• Mitra, Amitava. “Fundamentals of Quality Control and Improvement”, Second Edition, Prentice Hall, 1998. ISBN: 0-13-645086-5.
• Montgomery, D. C. “Introduction to Statistical Quality Control”, Fifth Edition, John Wiley & Sons, 2004. ISBN: 0-47-165631-3.
• Taguchi, Genichi. “Introduction to Quality Engineering: Designing Quality into Products and Processes”, Quality Resources, 1986. ISBN: 9-28-331084-5.
24 Assesment
TERM LEARNING ACTIVITIES NUMBER PERCENT
Midterm Exam 1 30
Quiz 0 0
Homeworks, Performances 1 30
Final Exam 1 40
Total 3 100
Contribution of Term (Year) Learning Activities to Success Grade 60
Contribution of Final Exam to Success Grade 40
Total 100
Measurement and Evaluation Techniques Used in the Course
Information
25 ECTS / WORK LOAD TABLE
Activites NUMBER TIME [Hour] Total WorkLoad [Hour]
Theoretical 14 3 42
Practicals/Labs 0 0 0
Self Study and Preparation 12 9 108
Homeworks, Performances 1 9 9
Projects 1 62 62
Field Studies 0 0 0
Midtermexams 1 2 2
Others 0 0 0
Final Exams 1 2 2
Total WorkLoad 225
Total workload/ 30 hr 7,5
ECTS Credit of the Course 7,5
26 CONTRIBUTION OF LEARNING OUTCOMES TO PROGRAMME QUALIFICATIONS
PQ1 PQ2 PQ3 PQ4 PQ5 PQ6 PQ7 PQ8 PQ9 PQ10 PQ11
LO1 0 4 4 4 0 0 0 0 0 0 0
LO2 0 4 3 3 0 0 0 0 0 0 0
LO3 0 4 3 0 0 0 0 0 0 0 0
LO4 0 4 0 0 0 0 0 0 0 0 0
LO5 0 4 3 3 0 0 0 0 0 0 0
LO6 0 4 3 3 0 0 0 0 0 0 0
LO7 0 4 3 3 0 0 0 0 0 0 0
LO8 0 4 3 3 0 0 0 0 0 0 0
LO9 0 4 3 3 0 0 0 0 0 0 0
LO: Learning Objectives PQ: Program Qualifications
Contribution Level: 1 Very Low 2 Low 3 Medium 4 High 5 Very High
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E-Mail : bologna@uludag.edu.tr
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