Türkçe English Rapor to Course Content
COURSE SYLLABUS
PRODUCTION SYSTEMS
1 Course Title: PRODUCTION SYSTEMS
2 Course Code: END5110
3 Type of Course: Optional
4 Level of Course: Second Cycle
5 Year of Study: 1
6 Semester: 2
7 ECTS Credits Allocated: 7,5
8 Theoretical (hour/week): 3
9 Practice (hour/week) : 0
10 Laboratory (hour/week) : 0
11 Prerequisites: None
12 Recommended optional programme components: None
13 Language: Turkish
14 Mode of Delivery: Face to face
15 Course Coordinator: Prof. Dr. ERDAL EMEL
16 Course Lecturers:
17 Contactinformation of the Course Coordinator: erdal@uludag.edu.tr
Tel: 0224 294 2080
Endüstri Mühendisliği Bölümü,
Mühendislik Mimarlık Fakültesi
Uludağ Üniversitesi, Görükle, Bursa
18 Website: http://endustri.uludag.edu.tr
19 Objective of the Course: This course aims to teach an engineering approach to the design of production systems in terms of flow modeling and its mathematical representation. Lean manufacturing systems in terms of flow modeling and mathematical notation in terms of integer programming models are the main materials of the course. Throughout the course lectures with the purpose of developing students’ skills practical assignments and project work of system modeling and optimization will be covered.
20 Contribution of the Course to Professional Development
21 Learning Outcomes:
1 Gain the ability to define strategies and basic concepts of production systems;
2 The ability to define the role of production systems within the company's business strategies;
3 Ability to explain the effects operating efficiency of production systems and strategies;
4 To be adequately equipped in designing the most suitable production systems and processes, compatible with business management objectives ;
5 The ability of conducting business and time studies based on process analysis;
22 Course Content:
Week Theoretical Practical
1 Production Systems, Lean Thinking (Value, Value Stream, Flow, Pull, Perfection)
2 Just in Time Production System: Production Planning, Scheduling and Inventory Management (Kanban System), sub-industry relationships (Supply Chain Management)
3 Just in Time Production System: Production Pre-Times, Times of bench preparation, standardization of operations, bench Layout, Flexible Workforce, Assembly Lines
4 Midterm 1 Manufacturing Systems Mathematical Modeling and Solution Approaches
5 Mixed Integer Programming Models: Defining the constraints -1
6 Mixed Integer Programming Models: Defining the constraints -2
7 Mixed Integer Programming Solution Algorithms – 1 Modeling with MPL
8 Mixed Integer Programming Solution Algorithms - 2
9 Midterm 2 Homework Presentation
10 Manufacturing System Design - Mathematical Approach: Single / multi-stage and single / multi-product, and the push-type pull control systems
11 Manufacturing System Design - Mathematical Approach: Logistics and Supply Chain Management
12 Manufacturing System Design - Mathematical Approach: Planning of Production Lines and Cells
13 Manufacturing System Design - Mathematical Approach: other Problems
14 Presentation of Homework
23 Textbooks, References and/or Other Materials: Lean Thinking, J.P.Womack, D. T. Jones, Sistem Yayıncılık, 1998.
Design and Analysis of Lean Production Systems, Ronald G. Aksin, Jeffrey B. Goldberg, John Wiley and Sons, 2002.
Kanban-Controlled Manufacturing Systems, Georg N. Krieg, Springer-Verlag, 2005.
Production Planning by Mixed Integer Programming, Yves Pochet, Laurence A. Wosley, Springer-Verlag, 2006.
Model Building in Mathematical Programming, H. Paul Williams, John Wiley and Sons, 2005.
Applied Integer Programming: Modeling and Solution, Der-San Chen, R. G. Batson, Y. Dang, John Wiley and Sons, 2010.
24 Assesment
TERM LEARNING ACTIVITIES NUMBER PERCENT
Midterm Exam 2 25
Quiz 0 0
Homeworks, Performances 2 40
Final Exam 1 35
Total 5 100
Contribution of Term (Year) Learning Activities to Success Grade 65
Contribution of Final Exam to Success Grade 35
Total 100
Measurement and Evaluation Techniques Used in the Course
Information
25 ECTS / WORK LOAD TABLE
Activites NUMBER TIME [Hour] Total WorkLoad [Hour]
Theoretical 14 3 42
Practicals/Labs 0 0 0
Self Study and Preparation 14 7 98
Homeworks, Performances 2 3 6
Projects 2 38 76
Field Studies 0 0 0
Midtermexams 2 2 4
Others 0 0 0
Final Exams 1 2 2
Total WorkLoad 228
Total workload/ 30 hr 7,6
ECTS Credit of the Course 7,5
26 CONTRIBUTION OF LEARNING OUTCOMES TO PROGRAMME QUALIFICATIONS
PQ1 PQ2 PQ3 PQ4 PQ5 PQ6 PQ7 PQ8 PQ9 PQ10 PQ11 PQ12 PQ13
LO1 0 4 3 0 5 0 0 3 4 0 3 4 5
LO2 5 3 0 3 0 0 0 4 0 0 0 4 0
LO3 5 3 4 3 0 0 0 0 4 0 0 5 0
LO4 5 4 4 3 0 0 0 3 0 0 0 0 3
LO5 3 4 0 0 0 0 0 4 5 0 0 0 4
LO: Learning Objectives PQ: Program Qualifications
Contribution Level: 1 Very Low 2 Low 3 Medium 4 High 5 Very High
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