1 | Course Title: | PRODUCTION SYSTEMS |
2 | Course Code: | END5110 |
3 | Type of Course: | Optional |
4 | Level of Course: | Second Cycle |
5 | Year of Study: | 1 |
6 | Semester: | 2 |
7 | ECTS Credits Allocated: | 7,5 |
8 | Theoretical (hour/week): | 3 |
9 | Practice (hour/week) : | 0 |
10 | Laboratory (hour/week) : | 0 |
11 | Prerequisites: | None |
12 | Recommended optional programme components: | None |
13 | Language: | Turkish |
14 | Mode of Delivery: | Face to face |
15 | Course Coordinator: | Prof. Dr. ERDAL EMEL |
16 | Course Lecturers: | |
17 | Contactinformation of the Course Coordinator: |
erdal@uludag.edu.tr Tel: 0224 294 2080 Endüstri Mühendisliği Bölümü, Mühendislik Mimarlık Fakültesi Uludağ Üniversitesi, Görükle, Bursa |
18 | Website: | http://endustri.uludag.edu.tr |
19 | Objective of the Course: | This course aims to teach an engineering approach to the design of production systems in terms of flow modeling and its mathematical representation. Lean manufacturing systems in terms of flow modeling and mathematical notation in terms of integer programming models are the main materials of the course. Throughout the course lectures with the purpose of developing students’ skills practical assignments and project work of system modeling and optimization will be covered. |
20 | Contribution of the Course to Professional Development |
21 | Learning Outcomes: |
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22 | Course Content: |
Week | Theoretical | Practical |
1 | Production Systems, Lean Thinking (Value, Value Stream, Flow, Pull, Perfection) | |
2 | Just in Time Production System: Production Planning, Scheduling and Inventory Management (Kanban System), sub-industry relationships (Supply Chain Management) | |
3 | Just in Time Production System: Production Pre-Times, Times of bench preparation, standardization of operations, bench Layout, Flexible Workforce, Assembly Lines | |
4 | Midterm 1 Manufacturing Systems Mathematical Modeling and Solution Approaches | |
5 | Mixed Integer Programming Models: Defining the constraints -1 | |
6 | Mixed Integer Programming Models: Defining the constraints -2 | |
7 | Mixed Integer Programming Solution Algorithms – 1 Modeling with MPL | |
8 | Mixed Integer Programming Solution Algorithms - 2 | |
9 | Midterm 2 Homework Presentation | |
10 | Manufacturing System Design - Mathematical Approach: Single / multi-stage and single / multi-product, and the push-type pull control systems | |
11 | Manufacturing System Design - Mathematical Approach: Logistics and Supply Chain Management | |
12 | Manufacturing System Design - Mathematical Approach: Planning of Production Lines and Cells | |
13 | Manufacturing System Design - Mathematical Approach: other Problems | |
14 | Presentation of Homework |
23 | Textbooks, References and/or Other Materials: |
Lean Thinking, J.P.Womack, D. T. Jones, Sistem Yayıncılık, 1998. Design and Analysis of Lean Production Systems, Ronald G. Aksin, Jeffrey B. Goldberg, John Wiley and Sons, 2002. Kanban-Controlled Manufacturing Systems, Georg N. Krieg, Springer-Verlag, 2005. Production Planning by Mixed Integer Programming, Yves Pochet, Laurence A. Wosley, Springer-Verlag, 2006. Model Building in Mathematical Programming, H. Paul Williams, John Wiley and Sons, 2005. Applied Integer Programming: Modeling and Solution, Der-San Chen, R. G. Batson, Y. Dang, John Wiley and Sons, 2010. |
24 | Assesment |
TERM LEARNING ACTIVITIES | NUMBER | PERCENT |
Midterm Exam | 2 | 25 |
Quiz | 0 | 0 |
Homeworks, Performances | 2 | 40 |
Final Exam | 1 | 35 |
Total | 5 | 100 |
Contribution of Term (Year) Learning Activities to Success Grade | 65 | |
Contribution of Final Exam to Success Grade | 35 | |
Total | 100 | |
Measurement and Evaluation Techniques Used in the Course | ||
Information |
25 | ECTS / WORK LOAD TABLE |
Activites | NUMBER | TIME [Hour] | Total WorkLoad [Hour] |
Theoretical | 14 | 3 | 42 |
Practicals/Labs | 0 | 0 | 0 |
Self Study and Preparation | 14 | 7 | 98 |
Homeworks, Performances | 2 | 3 | 6 |
Projects | 2 | 38 | 76 |
Field Studies | 0 | 0 | 0 |
Midtermexams | 2 | 2 | 4 |
Others | 0 | 0 | 0 |
Final Exams | 1 | 2 | 2 |
Total WorkLoad | 228 | ||
Total workload/ 30 hr | 7,6 | ||
ECTS Credit of the Course | 7,5 |
26 | CONTRIBUTION OF LEARNING OUTCOMES TO PROGRAMME QUALIFICATIONS | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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LO: Learning Objectives | PQ: Program Qualifications |
Contribution Level: | 1 Very Low | 2 Low | 3 Medium | 4 High | 5 Very High |