COURSE SYLLABUS

LEAN MANUFACTURING

1	Course Title:	LEAN MANUFACTURING
2	Course Code:	YLUS221
3	Type of Course:	Optional
4	Level of Course:	Short Cycle
5	Year of Study:	2
6	Semester:	3
7	ECTS Credits Allocated:	3
8	Theoretical (hour/week):	1
9	Practice (hour/week) :	2
10	Laboratory (hour/week) :	0
11	Prerequisites:	None
12	Recommended optional programme components:	None
13	Language:	Turkish
14	Mode of Delivery:	Face to face
15	Course Coordinator:	Dr. Ögr. Üyesi İdil YİĞİT
16	Course Lecturers:	Meslek Yüksekokulları Yönetim Kurullarının görevlendirdiği diğer elemanlar
17	Contactinformation of the Course Coordinator:	betul@uludag.edu.tr + 90 (224) 294 20 88 Uludag University, Faculty of Engineering-Architecture, Department of Industrial, Gorukle Campus, Bursa 16059, Turkey
18	Website:
19	Objective of the Course:	Lean production and management, as a general meaning, aims to increase overall system performance by eliminating wastes. The entire system should be redesigned according to the definition of customer value. The aim of this course is to present methods and tools designed for these concepts
20	Contribution of the Course to Professional Development	This course provides students to gain skills about how to design and operate a lean production environment

Learning Outcomes:

1	Being able to gain knowledge about the concept of Lean Thinking, and make the definition of waste. ;
2	Being able to gain the knowledge and the application of lean manufacturing techniques. ;
3	Being able to evaluate the results of the lean manufacturing implementations. ;

22	Course Content:

Week	Theoretical	Practical
1	Instructor Introduction; Course Overview Lean manufacturing concepts
2	Production strategies Comparison of Lean Production with other Production Systems Lean Thinking, Fundamentals of Lean Thinking and Development Principles of Lean Thinking
3	Value, Value Stream, Flow, Pull, and Perfection
4	Value Stream Mapping Current State Mapping
5	Future State Mapping
6	Continuous Flow
7	Production leveling, Heijunka
8	U-shaped line Layouts and Design
9	Pull, Just-in-Time Production Systems, Kanban Systems, Kanban Rules, Selection of the Number of Kanbans
10	Pull, Just-in-Time Production Systems, Kanban Systems, Kanban Rules, Calculate the number of Kanban
11	Perfection: KAIZEN, Continuous Improvement
12	Perfection: 5S Rules, SMED - Single Minute Exchange of Dies
13	Perfection: Visual Management, Jidoka, Poka–Yoke, Job standadization,
14	Perfection: TPM – Total Productive Maintenance

23	Textbooks, References and/or Other Materials:	1. Design and Analysis of Lean Production Systems, Askin, Ronald and Jeffrey Goldberg, John Wiley, 2008 2. Lean Thinking : Banish Waste and Create Wealth in Your Corporation, Womack, James P. and Jones, Daniel T., New York: Simon & Schuster.
24	Assesment

TERM LEARNING ACTIVITIES	NUMBER	PERCENT
Midterm Exam	1	30
Quiz	0	0
Homeworks, Performances	1	20
Final Exam	1	50
Total	3	100
Contribution of Term (Year) Learning Activities to Success Grade		50
Contribution of Final Exam to Success Grade		50
Total		100
Measurement and Evaluation Techniques Used in the Course	Measurement and evaluation are performed according to the Rules & Regulations of Bursa Uludağ University on Undergraduate Education.
Information

ECTS / WORK LOAD TABLE

CONTRIBUTION OF LEARNING OUTCOMES TO PROGRAMME QUALIFICATIONS

LO: Learning Objectives

PQ: Program Qualifications

Contribution Level:

1 Very Low

2 Low

3 Medium

4 High

5 Very High