COURSE SYLLABUS

PRODUCTION PLANNING AND CONTROL I

1	Course Title:	PRODUCTION PLANNING AND CONTROL I
2	Course Code:	END4071
3	Type of Course:	Compulsory
4	Level of Course:	First Cycle
5	Year of Study:	4
6	Semester:	7
7	ECTS Credits Allocated:	5
8	Theoretical (hour/week):	3
9	Practice (hour/week) :	0
10	Laboratory (hour/week) :	1
11	Prerequisites:	None
12	Recommended optional programme components:	None
13	Language:	English
14	Mode of Delivery:	Face to face
15	Course Coordinator:	Dr. Ögr. Üyesi MEHMET AKANSEL
16	Course Lecturers:
17	Contactinformation of the Course Coordinator:	Uludağ Üniversitesi Mühendislik-Mimarlık Fakültesi Endüstri Mühendisliği Bölümü Görükle Kampüsü 16059 Nilüfer BURSA akansel@uludag.edu.tr 294 20 84
18	Website:	http://www20.uludag.edu.tr/~akansel/END4071.htm
19	Objective of the Course:	Helping the students gain the knowledge and skills required to plan and control the production activities
20	Contribution of the Course to Professional Development	Knowledge and skills to plan the activities required activities for satisfying the customer demands in production and service companies

Learning Outcomes:

1	Knowledge on current concept and approaches in supply chain management;
2	Knowledge on organizational place of planning units and basic principles of planning;
3	Skills to apply demand forecasting and capacity planning methods ;
4	Skills to apply aggregate planning methods;
5	Knowledge on basic principles and differences of push and pull type of production control systems;
6	Knowledge on basic contents of Materials Requirements Planning, Manufacturing Resources Planning and Enterprise Resources Planning approaches;
7	Knowledge on basic contents of lean manufacturing principles and methods;

22	Course Content:

Week	Theoretical	Practical
1	Course introduction (Content, weekly plan, evaluation scheme), introduction to production planning and control (basic concepts)	Sample models of supply chain
2	Supply chain management (definition, history and content) (Supply chain design)	Case studies in supply chain management
3	Supply chain management (planning and coordination in supply chains)	Numerical example solution
4	Demand forecasting (Moving averages method, exponential smoothing method, regression analysis)	Numerical example solution Computer lab practice
5	Demand forecasting (Holt's method, Winter's method)	Numerical example solution Computer lab practice
6	Demand forecasting (Croston's method, evaluation of forecasting errors)	Numerical example solution
7	Aggregate planning (basic concepts, general problem formulation, product mix problem)	Numerical example solution Computer lab practice
8	Aggregate planning (Process selection problem, multi-stage production planning problems)	Numerical example solution
9	In-semester summary and recitations	Numerical example solution Computer lab practice
10	Push vs. pull type of production control systems (Basic concepts, basic examples, Material Requirements Planning (MRP))	Software introduction
11	MRP II (Manufacturing Resources Planning), ERP (Enterprise Resources Planning)	Numerical example solution Case study presentation
12	Lean manufacturing systems (History, basic components, value stream mapping)	Case study presentation
13	Lean manufacturing systems (inventory and scheduling approaches in lean manufacturing, kanban system)
14	Alternative approaches to just in-time manufacturing (CONWIP, theory of constraints (TOC))

23	Textbooks, References and/or Other Materials:	• Jacobs, F.R., Berry, W.L., Whybark, D.C., Vollmann, T.E., Manufacturing Planning and Control for Supply Chain Management, McGraw-Hill, 2011. • Ghiani, G., Laporte, G., Musmanno, R., Introduction to Logistics Systems Management, 2nd ed. John Wiley High Education, 2013. • Chopra, S., Meindl, P., Supply Chain Management: Strategy, Planning and Operation, Pearson, 5th ed., 2013. • Nahmias, S., Production and Operations Analysis, 6th edition, McGraw-Hill, 2009. • Askin, R.G., Goldberg, J.B., Design and Analysis of Lean Production Systems, Wiley, 2002.
24	Assesment

TERM LEARNING ACTIVITIES	NUMBER	PERCENT
Midterm Exam	1	25
Quiz	2	15
Homeworks, Performances	0	0
Final Exam	1	60
Total	4	100
Contribution of Term (Year) Learning Activities to Success Grade		40
Contribution of Final Exam to Success Grade		60
Total		100
Measurement and Evaluation Techniques Used in the Course	Quizzes, midterm exam, final exam
Information	Numerical problems suitable to the current course coverage

ECTS / WORK LOAD TABLE

Activites	NUMBER	TIME [Hour]	Total WorkLoad [Hour]
Theoretical	14	3	42
Practicals/Labs	14	1	14
Self Study and Preparation	14	6	84
Homeworks, Performances	0	0	0
Projects	0	0	0
Field Studies	0	0	0
Midtermexams	1	2	2
Others	2	1	2
Final Exams	1	2	2
Total WorkLoad			148
Total workload/ 30 hr			4,87
ECTS Credit of the Course			5

CONTRIBUTION OF LEARNING OUTCOMES TO PROGRAMME QUALIFICATIONS

	PQ1	PQ2	PQ4	PQ7	PQ8	PQ12	PQ13
LO1	0	0	0	0	5	5	0
LO2	0	0	0	5	0	0	0
LO3	5	5	5	0	0	0	5
LO4	5	5	5	0	0	0	5
LO5	0	0	0	0	0	5	5
LO6	0	0	5	0	0	0	0
LO7	0	0	0	0	0	5	5

LO: Learning Objectives

PQ: Program Qualifications

Contribution Level:

1 Very Low

2 Low

3 Medium

4 High

5 Very High